The refractoriness of clay bricks is comparable to that of silica bricks, up to 1690~1730℃, but the softening temperature under load is more than 200℃ lower than that of silica bricks. Because in addition to the high refractory mullite crystal, the clay brick also contains nearly half of the low melting point amorphous glass phase.
Chrome corundum brick refers to corundum refractory products containing Cr2O3. At high temperature, Cr2O3 and Al2O3 form a continuous solid solution, so the high temperature performance of chromium corundum products is better than that of pure corundum products. Chromium corundum products are widely used, and the content of Cr2O3 is mostly in the range of 9% to 15%.
Anchor bricks are anchor bricks for industrial kilns. The electric furnace roof is a furnace roof structure supported by metal hanging bricks and refractory bricks. Therefore, the leakage of reactive gas and hot gas in the furnace will damage the metal hanging parts, thereby causing furnace damage. roof collapse accident. Anchor bricks are also called hanging bricks and anchors.
The high-alumina bricks are mainly used in the regenerator of the hot blast stove. The lattice bricks with a certain structure are arranged in an orderly manner, and the upper and lower through holes of the lattice bricks can allow the gas to pass through.
Yuying Refractory produces a complete set of refractories for electrolyzers, and the new impermeable bricks are used in conjunction with impermeable castables
Corundum refractory castable has the characteristics of high strength and good fluidity, which is convenient for construction. It is mainly used for the parts that are easy to be washed and worn, such as the combustion chamber, separator and flue of circulating fluidized bed boiler.
Brown Fused Alumia powders are fused wIth premium raw materials and 3500 KVA furnace. It is perfect material specifically manufactured to be used for general abrasive applications in bonded abrasive tools, polishing and sandblasting grit. It has lower hardness and abrasive capacity than diamond, boron carbide, and silicon carbide, it is widely used for grinding ferrous materials, finishing tough and hard materials. It is also be used as high-class refractory materials. Brown Fused Alumia is offered in macro and micro powder form, in both F and P grades.
Castables Refractory for cement kiln
Castables for cement kilns are special refractory castables for cement kilns. In my country, the new dry-process cement technology is developing rapidly, and the design and brick shape of PC and SP kilns are also very complicated. In order to adapt to this situation, our factory has developed a series of new refractory castables to replace the traditional refractory materials. Practice has proved that it is more suitable to use castables in parts with complex structure and kiln body deformation. Castables are also suitable for coolers, preheaters, precalciners, kiln door covers, tertiary air ducts and other parts that require thermal insulation. Its varieties include alkali-resistant castables, high-alumina and corundum castables, heat-insulating castables, and steel fiber reinforced refractory castables.
Gongyi Yuying Refractory Co., Ltd. operates: castables for cement kilns, prefabricated blocks, low cement castables, refractory mud, refractory ramming materials, corundum castables, refractory castables, steel fiber castables, steel jade castables, Refractory plastics, high alumina castables, wear-resistant castables, plastics, castables, clay castables, refractory castables manufacturers, the company has 160 employees, including 12 senior professional and technical personnel, with an annual production capacity of 60,000 tons , has light and heavy material production lines, various production, testing and testing equipment, including 10 sets of 400-ton to 1,000-ton series forming presses, two (148 meters long and 118 meters long) high temperature tunnel kiln .
Castables are also suitable for use in some parts of coolers, preheaters, precalciners, kiln door covers and tertiary phoenixes. Suitable thermal insulation castables can be used in preheaters of cement kilns and other parts that require thermal insulation.
The main castables used in cement kilns are:
index
Alkali resistant castable
High alumina castable
High Alumina Steel Fiber Castable
High strength mullite castable
Silicon carbide anti-skin castable
GT-13NL
G-16
GF-16
G-20G
GC-13H
Al2O3%≥
35
65
65
65
55
SiO2+SiC%≥
-
-
-
-
35
Bulk densityg/cm3≥
2.10
2.5
2.5
2.60
2.5
Cold pressed strengthMpa≥
110℃×24h
60
80
80
80
80
1100℃×3h
60
80
80
90
100
Flexural strengthMpa≥
110℃×24h
6
8
9
8
8
1100℃×3h
6
8
9
9
10
Rate of change of line after burning
1100℃×3h
±0.5
±0.3
±0.3
±0.3
±0.3
1. Alkali resistant castable
Experiments show that the alkali pouring material has excellent alkali resistance much better than ordinary clay or high alumina pouring material. Ordinary and low-cement alkali-resistant castables have been successfully used in double-layer structural linings for preheater roofs, cones, tertiary air ducts, etc., where shaped bricks are not suitable. The low-cement alkali-resistant pouring material can also be used in the rear kiln mouth, cooler and kiln door cover.
2. High alumina and corundum castables
High alumina and corundum castables for cement kilns include low cement and ultra-low cement castables, high strength corundum castables, etc. Calcined bauxite and cut jade are used as aggregates in the castable. Low cement and ultra-low cement type high alumina castables can be used in front and rear kiln mouths, chain belts, kiln door covers and cooler side walls.
3. Insulation casting section
The heat-insulating castables for cement kilns include ordinary heat-insulating castables, high-strength heat-insulating castables, and ordinary and low-cement alkali-resistant heat-insulating castables. Usually high alumina cement is used as a binder in the castable. Ordinary heat-insulating castables use expanded perlite, expanded vermiculite and waste light bricks as aggregates. High-strength heat-insulating castables use refractory clay ceramsite, fly ash ceramsite, shale ceramsite, etc. as aggregates. Alkali-resistant and heat-insulating castables use alkali-resistant lightweight aggregates.
Ordinary heat-insulating castables and their prefabricated blocks can be used as heat-insulating villages in double-layer structural linings of coolers, preheaters, calciners, kiln door covers and tertiary air ducts; high-strength heat-insulating castables and their prefabricated Blocks are available as single-layer linings in the neck and disintegration zones of conventional kilns.
Ordinary and low-cement alkali-resistant and heat-insulating castables can be used in preheaters in small and medium-sized kilns and other parts that require alkali-resistant heat insulation.
4. Steel fiber reinforced refractory castables
Adding steel fiber can improve the dismantling strength of the castable, and greatly improve the thermal shock resistance, impact resistance and wear resistance of the castable. Our company has carried out a lot of systematic research on steel fiber reinforced refractory castables, and developed a series of steel fiber reinforced refractory castables.
Acid resistant refractory gunning material is used for spraying of blast furnaces, hot blast stoves, hot blast pipes, flue protection layers, working layers, etc.
Refractory carstables for ladles is made of high-purity fused corundum as the main material, high-purity spinel is added to the matrix, and an appropriate amount of binder and admixture (dispersant, water reducing agent) are added.
Corundum self flowing castable is a high-tech product developed according to the theory of solid fluid and combined with the application characteristics of refractory materials, which is the first in China. The corundum self-flowing material can be degassed and leveled without vibration with the help of its own gravity, so as to achieve densification.
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