Calcined alumina is a product obtained by calcining aluminum hydroxide at high temperature to partially or almost completely convert it into aAl2O2.
Calcined alumina powder for refractory material
Calcined alumina powder is a product obtained by calcining aluminum hydroxide at high temperature to partially or almost completely convert it into aAl2O2. Calcined alumina can be classified into many grades according to calcination (crystal size, specific surface area) and Na2O content (0.01%~0.5%). The so-called industrial alumina (or industrial alumina) in our country is a kind of calcined alumina, but its general calcination degree is poor.
The production methods of calcined alumina mainly include Bayer method, soda lime sintering method, and Bayer-sintering combined method.
The smaller the particle size of a-alumina micropowder, the higher the activity, the better the dispersibility, and the better the water reducing effect and dispersibility in the castable. In the case of the same ratio and the same amount of addition, the addition of alumina fine powder with small particle size improves the construction performance of the castable, the bulk density is large, and the flexural strength and compressive strength at room temperature and high temperature are higher than those with large particle size. Alumina micropowder castable. For the alumina powder with large particle size, the fluidity of the castable decays faster, and the working time of the castable becomes shorter.
The greater the amount of alumina powder added, the better the fluidity of the castable. This is because the alumina micropowder has a small particle size and can be filled into the gaps and flocculation structures between particles.
The higher the amount of alumina added, the higher the high temperature cold flexural strength of the castable, because a large number of staggered CA2 and CA6 crystals are formed in the matrix, forming a network-like structure in the matrix.
type |
Project |
Al2O3% |
SiO2% |
Fe2O3% |
Na2O3% |
burn |
true density(g/cm3) |
α-Al2O3 |
low sodium |
AN-03 |
99.5 |
0.06 |
0.03 |
0.03 |
0.10 |
3.97 |
95 |
AN-05 |
99.5 |
0.06 |
0.03 |
0.05 |
0.10 |
3.97 |
95 |
|
AN-10 |
99.3 |
0.08 |
0.04 |
0.10 |
0.10 |
3.96 |
95 |
|
AN-20 |
99.0 |
0.10 |
0.05 |
0.20 |
0.20 |
3.95 |
93 |
|
medium sodium |
AN-30 |
99.5 |
0.04 |
0.04 |
0.30 |
0.20 |
3.93 |
90 |
AN-40 |
99.0 |
0.10 |
0.05 |
0.40 |
0.20 |
3.90 |
85 |
|
AN-50 |
97.0 |
0.15 |
0.10 |
0.50 |
0.40 |
3.85 |
80 |
Advantages of a-alumina powder:
smaller particle size
higher activity
better dispersion
The better the water-reducing effect and dispersibility in the castable
The refractoriness of clay bricks is comparable to that of silica bricks, up to 1690~1730℃, but the softening temperature under load is more than 200℃ lower than that of silica bricks. Because in addition to the high refractory mullite crystal, the clay brick also contains nearly half of the low melting point amorphous glass phase.
It is widely used in the lining of the kiln working face which is in direct contact with the flame, and has become one of the research hotspots in recent years.
High alumina brick is mainly used for lining of blast furnace, hot blast furnace, electric furnace roof, reverberatory furnace and rotary kiln. In addition, high alumina brick also widely used as open hearth regenerative lattice brick, pouring system with plug,such as nozzle brick.
The Al2O3 content of clay heat Clay insulating refractory bricks is generally more than 40%, and the Fe2O3 content is less than 2.0-2.5%. The clinker in the ingredients is 65-85%, and the combined clay is 35-15%. The crushed bonded clay and the finely ground clinker are mixed and milled, and then mixed with the granular clinker to make semi-dry mud, high pressure molding, and sintering at about 1400 ℃, with good performance.
The heavy part of the raw materials for the chrome zirconium corundum composite brick is sintered tabular corundum, high-purity chromium oxide, high-purity zircon, and Guangxi white cement.As the main raw material, the light part of the raw material is made of 47 mullite, kyanite, floating beads and coke gemstones as the main raw materials. During molding, a separator is set in the middle of the mold, and heavy materials and light materials are added at both ends. After high pressure molding , finished products made of high temperature sintering.
Refractory wet mud used to block the iron outlet can be divided into two categories: water cannon mud and waterless gun mud. On large and medium -sized blast furnaces on high top pressure and high degree of smelting.
Insulating fire brick is a new type of building material synthesized with polymer materials. The main function is to keep warm, reduce heat loss and improve thermal efficiency.
The refractory pre -production is the category of irregular refractory materials, also known as the prefabricated block of the pouring materials, and the irregular refractory prefabricated block.