silicon mullite brick is a kind of refractory brick product made of super high alumina bauxite and silicon carbide as raw materials through a special sintering process. It has the characteristics of continuously forming a protective layer and reducing ring formation, and its heat resistance is also very good. The softening temperature under load can reach 1600 ℃, and the service life is long. Mainly used in the transition zone, decomposition zone and cooler of small and medium-sized cement kilns.
silicon mullite bricks for cement kiln
silicon mullite brick is a kind of refractory brick product made of super high alumina bauxite and silicon carbide as raw materials through a special sintering process. It has the characteristics of continuously forming a protective layer and reducing ring formation, and its heat resistance is also very good. The softening temperature under load can reach 1600 ℃, and the service life is long. Mainly used in the transition zone, decomposition zone and cooler of small and medium-sized cement kilns.
silicon mullite bricks are phosphate-bonded high-alumina bricks and phosphate-bonded high-alumina wear-resistant bricks, which are made of dense bauxite clinker as aggregate, phosphoric acid and phosphate as binders, and are produced by high pressure molding and medium temperature heat treatment. become. The thermal stability, wear resistance and chemical resistance of the product are excellent, but the high temperature performance is poor. It is widely used in the preheating zone of the rotary kiln, the decomposition zone and the kiln door cover, the inner lining of the cooler, etc. The ordinary high-alumina bricks were dipped in phosphate, and after being dried and taken out, it was found that the load softening temperature of the original high-alumina bricks increased. After phosphate impregnation, the porosity is significantly reduced, the bulk density is increased, and the flexural strength is significantly improved. Impregnating high-alumina bricks with phosphate can improve the quality of high-alumina bricks and prolong their service life.
index |
|
||
GMI1 650 |
GMI1 600 |
GMI1 550 |
|
Al2O3 % ≥ |
65 |
63 |
60 |
Bulk density (g/cm3)≥ |
2.65 |
2.60 |
2.55 |
Apparent porosity% ≤ |
17 |
17 |
19 |
Compressive strength/Mpa≥ |
85 |
90 |
90 |
softening temperature under load ≥ |
1650 |
1600 |
1550 |
Thermal shock stability (1100℃)/time≥ |
10 |
10 |
10 |
Abrasion resistance at room temperature/cm3≥ |
5 |
silicon mullite bricks features:
Good thermal shock stability
Does not break during use
Does not flake off
Corrosion resistant
The service life is significantly extended.
The compressive strength and load softening temperature of silica molybdenum bricks are significantly higher than those of anti-stripping high-alumina bricks, and their thermal shock stability, corrosion resistance and wear resistance are good, but their thermal conductivity is not high. It is exactly what is required by the process characteristics of the rear transition zone, and the service life is 1.5 to 2 times that of the anti-stripping brick. It has good wear resistance and is more suitable for cooling belts, and its service life can reach more than two years, which is 3 to 5 times that of high alumina bricks.
At present, according to the use conditions of different sections of the rotary kiln, silica mulberry bricks with different performances have been applied. In some large kilns with a daily output of 5,000 tons, refractory manufacturers have upgraded their products - silicon red bricks based on their experience to meet the needs of different kiln types.
Now, it can be said that silica molybdenum brick is the best choice for refractory material for the transition zone of cement rotary kiln.
The alkali-resistant brick for cement kiln has the characteristics of strong alkali erosion resistance, good thermal shock resistance and high cost performance.
The refractoriness of clay bricks is comparable to that of silica bricks, up to 1690~1730℃, but the softening temperature under load is more than 200℃ lower than that of silica bricks. Because in addition to the high refractory mullite crystal, the clay brick also contains nearly half of the low melting point amorphous glass phase.
Brown corundum is made of natural bauxite as raw material, carbon (mainly coke) is used as reducing agent, and iron filings are added as sedimentation agent (clarifier) to form ferrosilicon deposited on the bottom of electric furnace.
Magnesia alumina bricks use periclase as the main crystal phase and magnesia-alumina spinel as the matrix. They are better in thermal shock resistance than magnesia bricks. In order to improve the thermal shock resistance of magnesia bricks, alumina or alumina is introduced into the ingredients. Bauxite clinker fine powder to form a magnesia-alumina sharp stone matrix, thereby making magnesia-alumina bricks
High alumina refractory bricks are the backbone of high-temperature industrial processes. By understanding their properties, applications, and supplier selection criteria, businesses can enhance operational efficiency and reduce downtime. For industries seeking durable, cost-effective solutions, partnering with certified refractory materials suppliers in China ensures access to cutting-edge technology and reliable supply chains.
Corundum self flowing castable is a high-tech product developed according to the theory of solid fluid and combined with the application characteristics of refractory materials, which is the first in China. The corundum self-flowing material can be degassed and leveled without vibration with the help of its own gravity, so as to achieve densification.
GONGYI YUYING REFRACTORY CO.,LTD is located in GONGYI ZHENGZHOU CITY HENAN province,which is one of the main refractory production bases in China. Main products include different kinds of refractory brick and refractory material :Such as Fire Clay Brick, High Alumina Brick, Light Weight Insulating Brick,expanded clay,ceramic fiber blanket,rock wool products etc.They are widely used in Iron and steel, Nonferrous metals, BuildingMaterials(Cement,Glass,Ceramic), Petrochemical, Energy & Incineration etc industries.
White corundum is made from industrial alumina powder, which is smelted in an arc at a high temperature above 2000 ℃ and then cooled. After crushing and shaping, magnetic separation to remove iron, it is divided into various particle sizes.