silicon mullite brick is a kind of refractory brick product made of super high alumina bauxite and silicon carbide as raw materials through a special sintering process. It has the characteristics of continuously forming a protective layer and reducing ring formation, and its heat resistance is also very good. The softening temperature under load can reach 1600 ℃, and the service life is long. Mainly used in the transition zone, decomposition zone and cooler of small and medium-sized cement kilns.
silicon mullite bricks for cement kiln
silicon mullite brick is a kind of refractory brick product made of super high alumina bauxite and silicon carbide as raw materials through a special sintering process. It has the characteristics of continuously forming a protective layer and reducing ring formation, and its heat resistance is also very good. The softening temperature under load can reach 1600 ℃, and the service life is long. Mainly used in the transition zone, decomposition zone and cooler of small and medium-sized cement kilns.
silicon mullite bricks are phosphate-bonded high-alumina bricks and phosphate-bonded high-alumina wear-resistant bricks, which are made of dense bauxite clinker as aggregate, phosphoric acid and phosphate as binders, and are produced by high pressure molding and medium temperature heat treatment. become. The thermal stability, wear resistance and chemical resistance of the product are excellent, but the high temperature performance is poor. It is widely used in the preheating zone of the rotary kiln, the decomposition zone and the kiln door cover, the inner lining of the cooler, etc. The ordinary high-alumina bricks were dipped in phosphate, and after being dried and taken out, it was found that the load softening temperature of the original high-alumina bricks increased. After phosphate impregnation, the porosity is significantly reduced, the bulk density is increased, and the flexural strength is significantly improved. Impregnating high-alumina bricks with phosphate can improve the quality of high-alumina bricks and prolong their service life.
index |
|
||
GMI1 650 |
GMI1 600 |
GMI1 550 |
|
Al2O3 % ≥ |
65 |
63 |
60 |
Bulk density (g/cm3)≥ |
2.65 |
2.60 |
2.55 |
Apparent porosity% ≤ |
17 |
17 |
19 |
Compressive strength/Mpa≥ |
85 |
90 |
90 |
softening temperature under load ≥ |
1650 |
1600 |
1550 |
Thermal shock stability (1100℃)/time≥ |
10 |
10 |
10 |
Abrasion resistance at room temperature/cm3≥ |
5 |
silicon mullite bricks features:
Good thermal shock stability
Does not break during use
Does not flake off
Corrosion resistant
The service life is significantly extended.
The compressive strength and load softening temperature of silica molybdenum bricks are significantly higher than those of anti-stripping high-alumina bricks, and their thermal shock stability, corrosion resistance and wear resistance are good, but their thermal conductivity is not high. It is exactly what is required by the process characteristics of the rear transition zone, and the service life is 1.5 to 2 times that of the anti-stripping brick. It has good wear resistance and is more suitable for cooling belts, and its service life can reach more than two years, which is 3 to 5 times that of high alumina bricks.
At present, according to the use conditions of different sections of the rotary kiln, silica mulberry bricks with different performances have been applied. In some large kilns with a daily output of 5,000 tons, refractory manufacturers have upgraded their products - silicon red bricks based on their experience to meet the needs of different kiln types.
Now, it can be said that silica molybdenum brick is the best choice for refractory material for the transition zone of cement rotary kiln.
The alkali-resistant brick for cement kiln has the characteristics of strong alkali erosion resistance, good thermal shock resistance and high cost performance.
Insulating fire brick is a new type of building material synthesized with polymer materials. The main function is to keep warm, reduce heat loss and improve thermal efficiency.
The Al2O3 content of clay heat Clay insulating refractory bricks is generally more than 40%, and the Fe2O3 content is less than 2.0-2.5%. The clinker in the ingredients is 65-85%, and the combined clay is 35-15%. The crushed bonded clay and the finely ground clinker are mixed and milled, and then mixed with the granular clinker to make semi-dry mud, high pressure molding, and sintering at about 1400 ℃, with good performance.
The refractoriness of clay bricks is comparable to that of silica bricks, up to 1690~1730℃, but the softening temperature under load is more than 200℃ lower than that of silica bricks. Because in addition to the high refractory mullite crystal, the clay brick also contains nearly half of the low melting point amorphous glass phase.
Chrome corundum brick refers to corundum refractory products containing Cr2O3. At high temperature, Cr2O3 and Al2O3 form a continuous solid solution, so the high temperature performance of chromium corundum products is better than that of pure corundum products. Chromium corundum products are widely used, and the content of Cr2O3 is mostly in the range of 9% to 15%.
Corundum refractory castable has the characteristics of high strength and good fluidity, which is convenient for construction. It is mainly used for the parts that are easy to be washed and worn, such as the combustion chamber, separator and flue of circulating fluidized bed boiler.
Silica bricks for coke ovens are siliceous refractory products used for building coke ovens with tridymite as the main crystal phase. Coke oven silica bricks are used to build regenerator walls, ramps, combustion chambers, carbonization chambers and furnace roofs of coke ovens. Silica brick is an acid refractory material with good resistance to acid slag erosion. The softening temperature under load is as high as 1640-1670 °C, and the volume is relatively stable in long-term use at high temperature.
Anchor bricks are anchor bricks for industrial kilns. The electric furnace roof is a furnace roof structure supported by metal hanging bricks and refractory bricks. Therefore, the leakage of reactive gas and hot gas in the furnace will damage the metal hanging parts, thereby causing furnace damage. roof collapse accident. Anchor bricks are also called hanging bricks and anchors.