Refractory wet mud used to block the iron outlet can be divided into two categories: water cannon mud and waterless gun mud. On large and medium -sized blast furnaces on high top pressure and high degree of smelting.
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T/TWhat is refractory wet mud?
The water -based binding agent is called a water cannon mud. Organic materials such as tar, resin and other organic materials are called water -free mud.
Cannon mud composition can be divided into two parts -refractory aggregate and binding agent. Fire resistance refers to the refractory raw materials such as Gangyu, Mo Lai Shi, Coke Gemstone, and coke, coke, Yunmu and other modified materials. The binding agent is organic materials such as water or tar and phenolic resin, and also adds SIC, SI3N4, expansion and external agents. The aggregate is based on a certain particle size and weight. It has certain plasticity under the blending of the binding agent, so that the iron water can be used to beat the iron mouth through the mud gun.
Taking pure coking oil as a binding agent, the coking hardrobe temperature is about 200 ° C; if it is a coke-asphalt composite binding agent, its scorching temperature is about 360 ° C. Due to the high focusing temperature of asphalt, the zoom nodular value of asphalt has become higher. Among them, the amount of coking oil also affects the softening point and scorch value of the asphalt.
The fire -resistant material used to block the iron outlet can be divided into two categories: water cannon mud and waterless gun mud. On large and medium -sized blast furnaces on high top pressure and high degree of smelting.
The main function of refractory wet mud:
1) Blocking the iron mouth, requires good filling and sinterability;
2) Stabilize the iron, requiring cannon mud to open the iron mouth and erosion to resist;
3) Protect the furnace cylinder, require no cracks when the mud is heated quickly, and the combination of the old and new gun mud is high;
4) The opening performance is good, and the drill of the opening machine is easy to drill;
5) Moderate plasticity, which is convenient for mud artillery operation and forming iron mouth mud bag;
6) Good volume stability, small changes at high temperatures, will not be caused by shrinkage and leakage.
Advantages of Waterless Cannon Mud:
1) High intensity, and it is of great significance to maintain the stable stability of the blast furnace (the depth of the iron inlet, the time fluctuation of the iron outlet, the full wind blocked mouth, etc.), so that the blast furnace has the basis of increasing production.
2) Strong resistance to slag. The mud single is low, generally one -fifth of the water cannon mud.
3) There is a certain expansion performance. The combination of this artillery mud has a suitable pore rate and strength, which can adapt to large blast furnaces with more than 2000m³ or more.
Refractory wet mud manufacturer factory equipment:
Refractory wet mud manufacturer according to your requirements shipping :
1.20GP FCL :22-25TONS
2.40GP FCL: 25-26TONS
3.40HQ FCL:25 TONS or 28 TONS
The above quantity without pallet ,the goods will be sent within 7-15days after receiving your order.
Gongyi Yuying Refractory Co., Ltd FAQ
We can provide samples for free and charge shipping.
1. What is your MOQ?
Our product MOQ is 10 kg.
2. What kind of software package will we use?
25 kg plastic bags can also be customized.
3. What is the delivery time?
1*20 GP container takeS about 3 to 5 days.
4. Can you give me a discount?
Yes, we can negotiate
5. Can you give me advice based on the information we describe?
Of course, our mission is to provide you with professional services.
6. What is the shipping method?
Shipping, air, express. International train
7. What is the type of your company?
We are a Manufacturing & Trading Combo.
Anhydrous tap hole mix for blast furnace tap hole
Refractory ramming mass (refractory taphole mass) is a kind of Refractory used for lining of blast furnace tapping groove. It is mainly used to protect the blast furnace out of the ditch from high-temperature hot metal and slag erosion and erosion, and has excellent high-temperature resistance and wear resistance. The ramming material for the iron discharge ditch is usually composed of corundum, silicon carbide and carbonaceous material, which has the ability of resisting hot metal and molten slag erosion and scouring, reburning line change small, strong resistance to a variety of oxidation characteristics. The construction of the ramming material for the iron ditch is convenient, easy to dismantle and repair, does not produce harmful gas, and is beneficial to environmental protection.
In the blast furnace smelting process, blast furnace taphole clay, as a key plastic material, plays a vital role. This article will introduce in detail the product characteristics, working principle and innovation of blast furnace taphole clay in improving furnace stability and production efficiency.
Anhydrous taphole mud/taphole clay refers to taphole mud made of tar, resin, etc. as binders and corundum, bauxite, clay, silicon carbide, coke powder, etc. as raw materials. Anhydrous carbon taphole mud is made by a mud mill. When rolling, oil is added first, then block materials (clay and asphalt), and then powder materials (coke powder and clinker powder) are added after crushing. After pressing and mixing, the mud can be produced when it meets the standards.
We specialize in producing various types of tap hole clay. Our tap hole clay protects the blast furnace hearth, increases production and saves costs! We are your best choice for tap hole clay suppliers.
Castables Refractory for cement kiln Castables for cement kilns are special refractory castables for cement kilns. In my country, the new dry-process cement technology is developing rapidly, and the design and brick shape of PC and SP kilns are also very complicated. In order to adapt to this situation, our factory has developed a series of new refractory castables to replace the traditional refractory materials. Practice has proved that it is more suitable to use castables in parts with complex structure and kiln body deformation. Castables are also suitable for coolers, preheaters, precalciners, kiln door covers, tertiary air ducts and other parts that require thermal insulation. Its varieties include alkali-resistant castables, high-alumina and corundum castables, heat-insulating castables, and steel fiber reinforced refractory castables. Gongyi Yuying Refractory Co., Ltd. operates: castables for cement kilns, prefabricated blocks, low cement castables, refractory mud, refractory ramming materials, corundum castables, refractory castables, steel fiber castables, steel jade castables, Refractory plastics, high alumina castables, wear-resistant castables, plastics, castables, clay castables, refractory castables manufacturers, the company has 160 employees, including 12 senior professional and technical personnel, with an annual production capacity of 60,000 tons , has light and heavy material production lines, various production, testing and testing equipment, including 10 sets of 400-ton to 1,000-ton series forming presses, two (148 meters long and 118 meters long) high temperature tunnel kiln . Castables are also suitable for use in some parts of coolers, preheaters, precalciners, kiln door covers and tertiary phoenixes. Suitable thermal insulation castables can be used in preheaters of cement kilns and other parts that require thermal insulation. The main castables used in cement kilns are: index Alkali resistant castable High alumina castable High Alumina Steel Fiber Castable High strength mullite castable Silicon carbide anti-skin castable GT-13NL G-16 GF-16 G-20G GC-13H Al2O3%≥ 35 65 65 65 55 SiO2+SiC%≥ - - - - 35 Bulk densityg/cm3≥ 2.10 2.5 2.5 2.60 2.5 Cold pressed strengthMpa≥ 110℃×24h 60 80 80 80 80 1100℃×3h 60 80 80 90 100 Flexural strengthMpa≥ 110℃×24h 6 8 9 8 8 1100℃×3h 6 8 9 9 10 Rate of change of line after burning 1100℃×3h ±0.5 ±0.3 ±0.3 ±0.3 ±0.3 1. Alkali resistant castable Experiments show that the alkali pouring material has excellent alkali resistance much better than ordinary clay or high alumina pouring material. Ordinary and low-cement alkali-resistant castables have been successfully used in double-layer structural linings for preheater roofs, cones, tertiary air ducts, etc., where shaped bricks are not suitable. The low-cement alkali-resistant pouring material can also be used in the rear kiln mouth, cooler and kiln door cover. 2. High alumina and corundum castables High alumina and corundum castables for cement kilns include low cement and ultra-low cement castables, high strength corundum castables, etc. Calcined bauxite and cut jade are used as aggregates in the castable. Low cement and ultra-low cement type high alumina castables can be used in front and rear kiln mouths, chain belts, kiln door covers and cooler side walls. 3. Insulation casting section The heat-insulating castables for cement kilns include ordinary heat-insulating castables, high-strength heat-insulating castables, and ordinary and low-cement alkali-resistant heat-insulating castables. Usually high alumina cement is used as a binder in the castable. Ordinary heat-insulating castables use expanded perlite, expanded vermiculite and waste light bricks as aggregates. High-strength heat-insulating castables use refractory clay ceramsite, fly ash ceramsite, shale ceramsite, etc. as aggregates. Alkali-resistant and heat-insulating castables use alkali-resistant lightweight aggregates. Ordinary heat-insulating castables and their prefabricated blocks can be used as heat-insulating villages in double-layer structural linings of coolers, preheaters, calciners, kiln door covers and tertiary air ducts; high-strength heat-insulating castables and their prefabricated Blocks are available as single-layer linings in the neck and disintegration zones of conventional kilns. Ordinary and low-cement alkali-resistant and heat-insulating castables can be used in preheaters in small and medium-sized kilns and other parts that require alkali-resistant heat insulation. 4. Steel fiber reinforced refractory castables Adding steel fiber can improve the dismantling strength of the castable, and greatly improve the thermal shock resistance, impact resistance and wear resistance of the castable. Our company has carried out a lot of systematic research on steel fiber reinforced refractory castables, and developed a series of steel fiber reinforced refractory castables.
The unshaped refractory material used when repairing the lining of thermal equipment by spray construction method is called refractory gunning material. It is made of a refractory set with a certain particle gradation
Silica bricks for coke ovens are siliceous refractory products used for building coke ovens with tridymite as the main crystal phase. Coke oven silica bricks are used to build regenerator walls, ramps, combustion chambers, carbonization chambers and furnace roofs of coke ovens. Silica brick is an acid refractory material with good resistance to acid slag erosion. The softening temperature under load is as high as 1640-1670 °C, and the volume is relatively stable in long-term use at high temperature.
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